Multiquip Marine Radio C30HDG User Manual

INSTALLATION/OPERATION MANUAL  
MIRATRON WIRELESS  
REMOTE CONTROL RADIO  
MAYCO MODEL C30HDG  
Revision #0 (08/19/09)  
THIS MANUAL MUST ACCOMPANY  
THE EQUIPMENT AT ALL TIMES.  
 
WARRANTY  
LIMITED ONEYEAR WARRANTY  
Miratron Incorporated, hearafter referred to as Miratron, is providing this  
warranty in lieu of all other express or implied warranties, including any  
warranty of merchantability or fitness for a particular purpose.This warranty  
is buyer’s exclusive remedy for all claims against Miratron. Miratron shall  
not be liable for any consequential or incidental damages. Miratron’s total  
liability for all contracts, negligence, or other claims shall be limited to the  
price paid for its product.  
Miratron promises buyer that any Miratron product purchased by buyer shall  
be free from all material defects in desgin, material, or manufacturing for a  
period of one year from the manufacture date; provided, however, that the  
warranty shall not extend to ordinary wear and tear or to normally replaceable  
components (e.g., batteries).  
During the warranty period, Miratron may repair or replace (in its sole  
discretion) any product suffering from a warranty defect and returned  
freight prepaid by buyer, with no charge to buyer for any warranty repair or  
replacement.  
The warranty shall remain in full force and effect for such 1 year period,  
provided that the product: (1) was installed, operated, and maintained  
properly;(2) has not been abused or misused;and (3) has not been repaired,  
altered, or modified outside of Miratron’s authorized facilities. This warranty  
provides specific legal rights that may be varied by state law.  
Miratron products are not designed for life or safety applications.  
Product specification subject to change without notice.  
NOTICE  
System must be physically disconnected from the  
machine prior to welding on the machine. Welding  
may cause permanent damage to sensitive electronic  
components, and will void this warranty.  
INSTALLATION/OPERATION MANUAL — REV. #0 (08/19/09) — PAGE 3  
 
OVERVIEW  
ALWAYS read manual before attempting to operate the  
equipment. Failure not to read manual could cause severe  
equipment damage and or damage to the receiver and  
transmitter.  
Make sure work area is safe to operate radio control receiver and  
transmitter.  
This device complies with Part 15 of the FCC rules. Operation is subject  
to the following two conditions: (1) This device may not cause harmful  
interference, and (2) This device must accept any interference received,  
including interference that may cause undesired operation.  
If any problems or malfunctions occur using this product, discontinue use  
immediately, and refer to the Troubleshooting Guide in this manual. If the  
problem persists, call your equipment dealer immediately for parts and or  
service.  
NOTICE  
Disconnect and lock-out all power sources before  
making any wiring connections to the receiver.  
NOTICE  
Improper operation of the transmitter receiver could  
cause damage to the equipment. DO NOT allow  
unauthorized personnel to operate this equipment  
before reading manual.  
NOTICE  
MIRATRON, Inc. transmitters and receivers are not  
intended for life or safety applications, MIRATRON,  
Inc. shall not accept resposibility for installation,  
application, or safety of machine or systems which  
utilize MIRATRON, Inc. transmitters and receivers.  
PAGE 4 — INSTALLATION OPERATION MANUAL — REV. #0 (08/19/09)  
 
SPECIFICATIONS  
Table 1. Specifications  
Miratron Model Number:  
RX4 Radio Control Receiver  
CMD16-0135 ~ (MQ P/N EM98215)  
12-24VDC, 500mA max  
General:  
Power Requirements  
Radio:  
Frequency Standard  
Frequecy Control  
FCC ID  
902-928 MHz, FHSS, ISM Band  
Direct FM  
OUR9XCITE (Standard)  
-106 dBM  
Receiver Sensitivity  
CMD16-0135 ~ (MQ P/N EM98215)  
300 ft. (91.44 meters) Line of Sight (Standard)  
Transmitter:  
Range  
1.5 Volt “AA” Alkaline (4)  
Battery Type  
Standby, 80 hrs. — Transmitt, 12-16 hrs.  
Standby, 40 hrs. — Transmitt, 6-8 hrs.  
Battery Life (Standard)  
Battery Life (Extended Range)  
Flashing = Battery Good  
Double Blink = Battery Low  
LED Indicator  
Enclosure:  
Transmitter  
Environmental:  
Operating  
High Impact Polystyrene  
-14° F ~ 158° F (-10°C ~ 70° C)  
-40° F ~ 185° F (-40°C ~ 85° C)  
Storage  
INSTALLATION/OPERATION MANUAL — REV. #0 (08/19/09) — PAGE 5  
 
CARE AND HANDLING  
Transmitter:  
Clean transmitter gently with a damp cloth. DO NOT immerse transmitter  
in water, or spray with hose. DO NOT store outside.  
DO NOT drop transmitter or otherwise subject transmitter to physical  
shock.  
DO NOT expose transmitter to extreme temperatures.  
DO NOT open transmitter enclosure.Transmitter contains no serviceable  
parts.  
Receiver:  
Remove receiver from machine prior to welding on machine  
DO NOT paint electrical connector.  
Use only factory provided antenna and cabling.  
DO NOT open receiver enclosure except to change radio channel or make  
adjustments to factory settings.  
Use transmitter to test functions. DO NOT apply voltage to circuit board  
directly.  
PAGE 6 — INSTALLATION OPERATION MANUAL — REV. #0 (08/19/09)  
 
RECEIVER INSTALLATION  
Parts:  
Make sure all parts are accounted for before performing the installation.  
The following parts are included with the kit:  
Radio Transmitter  
Radio Receiver  
Spiral Antenna with associated mounting hardware  
Coaxial Antenna Cable  
Data /Power Cable (7-wire)  
Remote Control Cable  
Battery Disconnection  
1. Disconnect the negative terminal of the battery cable from the battery.  
Antenna Mounting  
1. Drill a 3/4” hole into the hood on the C30HDG as shown in Figure 1.  
2. After hole has been drilled, deburr hole opening.  
3. Tilt the engine hood slightly forward to gain access to the antenna hole  
opening. Support the hood with a block of wood to maintain the desired  
access position.  
4. Insert antenna cable thru 3/4” hole opening in hood. Insert BNC end of  
cable first.  
5. With one hand holding the antenna end of the cable through the antenna  
hole opening, connect the locking flange, antenna and rubber gasket.  
Tighten locking flange securely.  
6. Secure coaxial antenna with pressed on tie-wrap pads (interior). Also  
apply pressed on tie-wrap pads (exterior) to the control box support  
panel (bottom).  
INSTALLATION/OPERATION MANUAL — REV. #0 (08/19/09) — PAGE 7  
 
RECEIVER INSTALLATION  
Radio Control Receiver Mounting  
1. Drill two 1/4” holes into the control box support panel on the C30HDG  
as shown in Figure 1.  
2. After both holes have been drilled, deburr each hole opening.  
3. Using a 1/4-20 x 1-1/4 bolt (2), 1/4 lock washer (2), 1/4 flat washer (2)  
and 1/4 nut (2), mount the radio control receiver onto the control box  
support panel as shown in Figure 1.  
4. Connect BNC end of coaxial antenna cable to BNC connector on radio  
control receiver.  
STEP 5  
LOCKING  
FLANGE  
ANTENNA  
RUBBER  
GASKET  
ANTENNA  
END  
COAXIAL  
CABLE  
RX4  
4
RA  
AD  
IO  
CEIVENT  
R
RE  
CONTR  
IVE ROL  
L
MIRA  
RA  
TRON  
ON  
BNC CONNECTOR  
RECEIVER  
END  
STEP 6  
LOCKING  
FLANGE  
TIGHTEN  
COAXIAL  
CABLE  
RX4  
4
AD  
RADIO  
RECEICVER  
IO  
CE  
O
O
R
L
MIRA  
RA  
TRON  
ON  
DATA  
CABLE  
TIE-WRAP  
PADS  
(INSIDE)  
TIE-WRAP  
PADS  
(OUTSIDE)  
CABLE  
SERVICE  
LOOP  
Figure 1. Antenna/Receiver Installation  
PAGE 8 — INSTALLATION OPERATION MANUAL — REV. #0 (08/19/09)  
 
CABLE INSTALLATION  
Control Box Removal  
1. Using a 7/16 socket remove the mounting bolts (3) that secure the control box  
to the support bracket.  
2. Once the bolts have been removed, flip the panel downward to gain access to  
the connection points.  
Data Cable Connections  
1. Wire data cable into control box as shown in Figure 2.  
2. Crimp a 16-14 (3/16”) terminal ring onto the RED wire labeled BATT+.Connect  
this end of the wire to the +12VDC terminal strip, pin 2.  
3. Crimp a #16-14 (3/16”) terminal ring onto theWHITE wire labeled DECREASE.  
Connect this end of the wire onto pin 3 on the throttle high low switch.  
4. Crimp a 16-14 (3/16”) terminal ring onto the WHITE wire labeled INCREASE.  
Connect this end of the wire to pin 1 of the throttle high low switch.  
5. Crimp a #16-14 (3/16”) terminal ring onto the WHITE wire labeled PIN 9.  
Connect this end of the wire to pin 2 on the pumping control switch.  
6. Crimp a #16-14 (5/16”) terminal ring onto the BLACK wire labeled FRAME  
GROUND. Connect this end of the wire to engine chassis ground.  
7. Splice the WHITE wire labeled EMERGENCY STOP with the RED or PINK  
wire from the engine oil sensor.  
8. Insert connector end of data cable into Miratron receiver.  
Remote Control Cable Connections  
1. Connect the remote control cable to the control box as shown in Figure 2 .  
2. Splice the WHITE wire labeled REMOTE (data cable) with the BLACK wire  
from the yellow remote cable  
3. Crimp a #16-14 (3/16”) terminal ring onto theWHITE wire from the yellow remote  
cable. Connect this end of the wire to pin 1 on the pumping control switch.  
4. Re-install control box using the existing mounting hardware.  
5. Insert the yellow remote control cable into the 2-pin receptacle labled REMOTE  
OUTLET on the control box.  
6. Reconnect negative battery cable to battery.  
INSTALLATION/OPERATION MANUAL — REV. #0 (08/19/09) — PAGE 9  
 
WIRING DIAGRAM  
RED OR PINK  
12-PIN  
DATA CABLE  
CONTROL  
RADIO  
RECEIVER  
RX4  
SPLICE  
TRON  
IRA  
M
ENGINE OIL  
SENSOR  
3
EMERGENCY  
STOP  
PIN 4 (WHITE)  
HOUR  
METER  
7-WIRES  
FRAME GROUND  
BLACK  
R
E
M
O
T
BATT + (RED)  
ADD  
TERMINAL  
RING  
DECREASE (WHITE)  
INCREASE (WHITE)  
E
CHECK  
ENGINE  
HOOD  
OPEN  
REMOTE (WHITE)  
C
A
B
L
PIN 9 (WHITE)  
WHITE  
E
Y
E
L
L
BLACK  
O
W
1
2
3
TERMINAL  
STRIP  
(+12VDC)  
SPLICE  
PUMPING  
CONTROL  
SWITCH  
2
1
WHITE (ADD)  
BLACK (ADD)  
BATT +  
2
1
DECREASE  
INCREASE  
ADD  
IGNITION  
SWITCH  
ADD  
TERMINAL  
RING  
TERMINAL  
RING  
EMERGENCY  
STOP  
SWITCH  
2
1
3
T
H
R
O
T
T
L
E
H
IG  
H
L
O
W
THROTTLE  
HIGH/LOW  
SWITCH  
EME  
RGENC  
C
E
H
N
E
G
Y
C
K
ST  
OP  
1
IN  
H
O
E
O
D
N
O
P
E
IG  
NITIO  
N
S
W
O
FF  
ITCH  
O
N
E
N
G
IN  
E
H
S
TA  
RT  
O
U
R
S
P
U
M
P
IN  
G
C
O
N
R
T
R
E
M
O
O
O
N
T
L
E
NOTE:  
O
FF  
P
U
M
R
E
P
M
O
O
T
E
T
N
O
U
T
L
E
WIRING DIAGRAM SHOWS REAR VIEW OF COMPONENTS.  
1
CONNECT YELLOW  
REMOTE CABLE TO  
RECEPTACLE LABELED  
“REMOTE OUTPUT”  
TERMINAL STRIP IS NOT MARKED. WIRE CAN BE CONNECTED  
TO ANY PIN (+12VDC BUS). PIN 2 RECOMMENDED.  
2
3
ENGINE OIL SENSOR IS LOCATED BEHIND LEFT REAR OF CLUTCH.  
Figure 2. Wiring Diagram  
PAGE 10 — INSTALLATION OPERATION MANUAL — REV. #0 (08/19/09)  
 
TRANSMITTER/RECEIVER  
The definitions below describe the controls and functions of the Miratron  
Transmitter and Radio Control Receiver.  
Transmitter  
1. Power On Switch — Place this switch in the ON position to turn on the  
transmitter.Be sure to place this switch in the OFF position when the system  
is not in use.  
2. Status LED Indicator — Status LED blinks to indicate transmitter is ON  
and active. LED will double-blink when battery strength is low.  
3. E-STOP Switch — When activated will cause the engine stop and all  
pumping will cease.  
4. Belt Clip — If desired the transmitter can be placed on a belt.  
5. Pump ON/OFF Switch — Place this switch in the pump ON position to  
begin pumping. Place the switch in the OFF position to stop pumping.  
6. Engine Speed Switch — Place this switch upward to increase engine  
speed. Place downward to decrease engine speed.  
7. Batteries — Transmitter requires four AA 1.5V alkaline batteries. If  
rechargable batteries are to be used, nickel-metal hydride (NiMH) are  
recommended.  
Receiver (Learn Button)  
Transmitter and receiver must be matched as a pair. Perform the procedure  
listed below to pair the transmitter and receiver.  
1. Place the ignition switch in the ON position.  
2. Verify that the status LED on transmitter blinks (active).  
3. Place the pumping control switch on the control box in the REMOTE ON  
position.  
4. Press and hold the learn button on the RX4 radio control receiver. While  
keeping the learn button depressed, toggle the pump ON/OFF switch for  
10 seconds.  
INSTALLATION/OPERATION MANUAL — REV. #0 (08/19/09) — PAGE 11  
 
TRANSMITTER/RECEIVER  
Functional Test  
Perform the functional test procedure below to test the remote control radio  
system..  
1. Start the engine as outlined on the operator’s manual.  
2. Place the transmitter power ON/OFF switch in the ON position.  
3. Place the pumping control switch on the control box in the REMOTE ON  
position.  
4. Toggle the engine speed switch back and forth. Verify that engine speed  
increases and decreases.  
5. Toggle pump ON/OFF switch. Verify that pumping starts and stops.  
POWER  
ON  
STATUS E-STOP  
BELT CLIP  
TRANSMITTER  
MODEL CDM16  
PUMP  
ON  
PUMP ON/OFF  
SWITCH  
ENGINE  
INCREASE  
BATTERY  
COMPARTMENT  
OFF  
+
+
DECREASE  
1.5V 1.5V 1.5V 1.5V  
4 AA 1.5V  
ALKALINE  
BATTERIES  
REQUIRED  
A
L
K
A
L
I
A
L
K
A
L
I
A
L
K
A
L
I
A
L
K
A
L
I
ENGINE SPEED  
SWITCH  
N
E
N
E
N
E
N
E
R
X
4
RX4 RADIO  
CONTROL RECEIVER  
MODEL CDM16  
R
A
D
IO  
R
E
C
C
O
EIV  
N
ER  
TR  
O
L
MIRA  
TRON  
LEARN  
BUTTON  
Figure 3. Transmitter/Receiver  
PAGE 12 — INSTALLATION OPERATION MANUAL — REV. #0 (08/19/09)  
 
TROUBLESHOOTING  
Table 2. Troubleshooting  
Symptom  
Possible Problem  
Solution  
Transmitter does not  
function at all  
LED status indicator not  
flashing.  
Turn transmitter power  
switch ON.  
Weak dead battery, replace  
batteries.  
Check orientation of  
batteries.  
Make sure transmitter has  
be matched (paired) to  
receiver.  
LED indicator not lit when  
power ON/OFF switch is  
pressed.  
Receiver is not powered  
up.  
Transmitter range is poor  
LED indicator not lit when Weak dead battery, replace  
power ON/OFF switch is  
pressed  
batteries.  
LED indicator lit when  
switch is pressed  
Check receiver antenna  
Maintain line-of-sight  
Avoid obstructions  
Check for interference  
Heavy rain reduces range  
Transmitter works (RX LED Check wiring.  
in receiver comes on) but  
Make sure output wires are  
not shorted to Ground  
outputs do not operate  
Verify load is wired  
correctly.  
INSTALLATION/OPERATION MANUAL — REV. #0 (08/19/09) — PAGE 13  
 
SYSTEM WIRING DIAGRAM  
Figure 4. System Wiring Diagram  
PAGE 14 — INSTALLATION OPERATION MANUAL — REV. #0 (08/19/09)  
 
NOTE PAGE  
INSTALLATION/OPERATION MANUAL — REV. #0 (08/19/09) — PAGE 15  
 
INSTALLATION/OPERATION MANUAL  
HERE’S HOW TO GET HELP  
PLEASE HAVE THE MODEL AND SERIAL  
NUMBER ON-HAND WHEN CALLING  
UNITED STATES  
Multiquip Corporate Office  
MQ Parts Department  
18910 Wilmington Ave.  
Carson, CA 90746  
Contact: [email protected]  
Tel. (800) 421-1244  
Fax (800) 537-3927  
800-427-1244  
310-537-3700  
Fax: 800-672-7877  
Fax: 310-637-3284  
Mayco Parts  
Warranty Department  
800-306-2926  
310-537-3700  
Fax: 800-672-7877  
Fax: 310-637-3284  
800-421-1244, Ext. 279  
310-537-3700, Ext. 279  
Fax: 310-537-1173  
Fax: 310-631-5032  
Service Department  
Technical Assistance  
800-421-1244  
310-537-3700  
Fax: 310-537-4259  
800-478-1244  
MEXICO  
UNITED KINGDOM  
MQ Cipsa  
Multiquip (UK) Limited Head Office  
Carr. Fed. Mexico-Puebla KM 126.5  
Momoxpan, Cholula, Puebla 72760 Mexico  
Contact: [email protected]  
Tel: (52) 222-225-9900  
Fax: (52) 222-285-0420  
Hanover Mill, Fitzroy Street,  
Ashton-under-Lyne,  
Lancashire OL7 0TL  
Tel: 0161 339 2223  
Fax: 0161 339 3226  
Contact: [email protected]  
CANADA  
Multiquip  
4110 Industriel Boul.  
Laval, Quebec, Canada H7L 6V3  
Contact: [email protected]  
Tel: (450) 625-2244  
Tel: (877) 963-4411  
Fax: (450) 625-8664  
© COPYRIGHT 2009, MULTIQUIP INC.  
Multiquip Inc, the MQ logo and the Mayco logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks  
are the property of their respective owners and used with permission.  
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.  
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in  
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published  
in this publication at any time without notice and without incurring any obligations.  
Your Local Dealer is:  
 

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