Multiquip Portable Generator EGC 500C User Manual

500kW Containerized  
Diesel Generator Set  
Model  
Emissions  
Standby Rating  
Prime Rating  
60 Hertz  
EGC-500C  
EPA Certified  
500kW (625kVA)  
450kW (562.5kVA)  
(Shown with optional ISO trailer chassis)  
Standard Features  
Cummins Heavy Duty Diesel Engine  
Full Load Acceptance  
4-cycle design, turbocharged, aftercooled, direct injection  
Polymide blade cooling fan  
Accepts 100% of standby nameplate rating in one step, in compliance  
with NFPA, para 5-13.2.6  
Engine coolant heater  
Generator Control Panel  
Meets EPATier 2 emissions standards  
Basler vibration-isolated controller  
Manual or remote engine start/stop  
RS485/Modbus communication support  
Safety shutdowns  
Fuel System  
800 gallon, single wall fuel tank  
Fuel priming system  
Externally mounted emergency stop switch  
Fuel/water separators and drip pan  
Electric fuel run pump  
Generator mainline circuit breaker, 100% rated, electronically  
operated, UL listed  
External fuel fill  
30 micron Racor® fuel filter system  
Specially Designed Container  
20 ft.ISO container, sound-attenuated, foam-lined for extremely quiet  
operation  
Alternator  
Brushless, 4-pole, synchronous, WYE connection  
Solidly mounted battery rack and cooling system  
Intregral vibration isolators  
Class H insulation system conforms to NEMA MG1-22, BS5000,  
CSA-C22-2, IEC-34-1 standards for temperature rise  
Exterior polyurethane coating system provides long life in extreme  
operating conditions  
Drip-proof, self-venting, amortisseur windings  
Epoxy impregnated windings with tropical insulation for increased  
environmental protection and long life  
Interior DC lights and timer switch  
Crankcase filtration system  
Electronic Voltage Regulator  
Critical grade silencer with heat blankets  
Electronic automatic voltage regulator provides precise regulation  
Warranty  
Engine-generator sets are covered by an express written, one-year  
limited warranty  
Separate three-phase excitation for fast recovery from block loads  
and motor starting  
EGC500C Rev 0  
 
500kW Containerized  
Diesel Generator Set  
Cooling System  
Exhaust Manifold Type  
Radiator Design  
Dry  
Standard horizontal discharge  
Coolant Capacity - Engine  
Water Pump Design/Type  
Coolant Flow  
6.3 gal. (24 L)  
Belt Driven, Centrifugal  
87 gal/min (329 L/min)  
7830 BTU/min (138 kW)  
10 psi (70 kPa)  
Heat Rejection to Coolant  
Minimum Pressure Cap  
Thermostat Range  
180-200 °F (82-93 °C)  
Fuel System  
DGC-2020 Digital Genset Controller  
Digital Controller Features  
Recommended Fuel  
Fuel Pump Maximum Lift  
Filter Micron Size - 98% Efficiency  
Total Fuel Flow  
ASTM-D975-No.1 or No. 2-D  
6.0 ft. (1.8 m)  
2
Local and Remote Generator Control  
Automatic and manual starting and stopping  
Engine and Generator Protection  
Programmable Analog Engine Senders  
ECU Communications via SAE J1939  
16 Programmable Contact Inputs  
Programmable Logic  
112 gal./hr. (424 L/Hr.)  
800 gal (3028 L)  
Fuel Tank Capacity  
Fuel Consumption - gal/hr (L/hr)  
Diesel Fuel @ % of Load  
Standby  
11.6 (43.9)  
18.8 (71.1)  
25.7 (97.2)  
34.4 (130.2)  
Prime  
25%  
50%  
9.9 (37.4)  
17.2 (65.3)  
23.9 (90.5)  
31.1 (117.8)  
75%  
100%  
Automatic Transfer Switch Control (Mains Failure)  
Integrated RS485  
Auto Synchronizing  
Lubrication System  
Type  
Event recording  
Full Pressure System  
Spin-on, Full Flow  
22 gal. (83.0 L)  
Monitoring  
Oil Filters  
Engine RPM  
Oil Pan Capacity  
Engine run time  
Oil Capacity with Filters  
Oil Pressure at Rated Speed (minimum)  
24 gal. (91.0 L)  
Generator voltage  
20 psi (138 kPa)  
Generator current  
Generator frequency  
Oil pressure  
Battery voltage  
Exhaust System  
Fuel level measurements  
Running Hour Meter  
o
o
Exhaust Temperature at Rated kW  
Exhaust Flow at Rated kW  
Silencer Type  
875 F (468 C)  
3200 cfm (90.6 m3/min)  
Critical  
Coolant temperature  
Maximum Allowable Backpressure (standby)  
Exhaust Outlet Size at hook-up  
40.2 in/wc (10 kPa)  
5.0 in. (127 mm)  
Generator under/over voltage alarm/shutdown  
Generator under/over frequency alarm/shutdown  
Over Current alarm/shutdown  
Warm up and cooling functions  
Maintenance timer  
EGC500C Rev 0  
 
500kW Containerized  
Diesel Generator Set  
Optional Features and Accessories  
Generator Set  
Container  
Genset-to-Genset Paralleling Control System  
ISO Trailer Chassis (20 ft.)  
Double-wall Fuel Tank (900-gallon capacity)  
Fluid Containment  
Base Load-to-Utility Paralleling Control System  
Custom Outlet Panels  
Manual Fuel Valves (For Internal or External Fuel  
Supply)  
Rotary Voltage Selector Switch  
(High Wye/Low Wye Voltages)  
Fueling Platform (Aluminum Step Construction  
with Hand Rail)  
Auxiliary Oil Reservoir with Level Control (10-gallon)  
Centrifugal Oil Filter System  
Personnel Ladder (Aluminum Construction)  
Interior Lights (AC Work lights)  
Oil Pan Heater with Thermostat  
Alternator Strip Heater  
Custom Paint Colors (Artic White is Standard)  
Utility Grade Protective Relay  
AC Battery Charger with Shore Power Receptacle  
SPECIAL OPTIONS AVAILABLE UPON REQUEST  
20 ft. Container  
Weight and Dimensions  
A
B
C
D
E
96 in.  
(2,438 mm) (6,045 mm) (3,810 mm) (4,495 mm) (1,117 mm)  
238 in.  
150 in.  
177 in.  
44 in  
Weight (Wet)*  
20,440 lbs (9,271 kg)  
26,920 lbs (12,211 kg)  
Weight (Wet with trailer)*  
* Weight is approximate. Wet weight does not include fuel.  
Backfeed to a utility system can cause electrocution and/or property  
damage. Do not connect to any building’s electrical system except  
through an approved device. Specifications are subject to change  
without notice.  
Your MQ Power dealer is:  
MQ POWER  
POST OFFICE BOX 6254  
CARSON, CA 90749  
310-537-3700  
800-421-1244  
FAX: 310-632-2656  
© COPYRIGHT 2007, MQ POWER  
Rev 0 (12-07) EGC500C  
 

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