Multiquip Portable Generator EGC500DD User Manual

500kW Containerized  
Diesel Generator Set  
Model  
Emissions  
Standby Rating  
Prime Rating  
60 Hertz  
EGC500DD  
EPA Certified  
500kW (625kVA)  
450kW (562kVA)  
(Shown with optional ISO trailer chassis)  
Standard Features  
Detroit Diesel Heavy Duty Diesel Engine  
Full Load Acceptance  
4-cycle design, turbocharged, aftercooled, direct injection  
Polymide blade cooling fan  
Accepts 100% of standby nameplate rating in one step, in compliance  
with NFPA, para 5-13.2.6  
Engine coolant heater  
Generator Control Panel  
Meets EPA emissions standards for mobile off-highway  
InteligenTM vibration-isolated controller  
Manual or remote engine start/stop  
RS232/Modbus communication support  
Safety shutdowns  
Fuel System  
800 gallon, single wall fuel tank  
Fuel priming system  
Externally mounted emergency stop switch  
Fuel/water separators and drip pan  
External fuel fill  
Generator mainline circuit breaker, 100% rated, electronically  
operated, UL listed  
Electric fuel pump  
30 micron Racor® fuel filter system  
Specially Designed Container  
20 ft. ISO container, sound-attenuated, foam-lined for extremely  
quiet operation  
Alternator  
Brushless, 4-pole, synchronous, WYE connection  
Solidly mounted battery rack and cooling system  
Intregral vibration isolators  
Class H insulation system conforms to NEMA MG1-22, BS5000,  
CSA-C22-2, IEC-34-1 standards for temperature rise  
Exterior polyurethane coating system provides long life in extreme  
operating conditions  
Drip-proof, self-venting, amortisseur windings  
Epoxy impregnated windings with tropical insulation for increased  
environmental protection and long life  
Interior DC lights and timer switch  
Critical grade silencer with heat blankets  
Crankcase filteration system  
Electronic Voltage Regulator  
Electronic automatic voltage regulator provides precise regulation  
Warranty  
Engine-generator sets are covered by an express written, one-year  
limited warranty  
Separate three-phase excitation for fast recovery from block loads  
and motor starting  
EGC500DD Rev 2  
 
500kW Containerized  
Diesel Generator Set  
Cooling System  
Exhaust Manifold Type  
Radiator Design  
Dry  
Standard horizontal discharge  
Coolant Capacity - Engine  
Coolant Capacity - Engine and Radiator  
Water Pump Design/Type  
Coolant Flow  
11.6 gal. (44 L)  
42 gal. (159 L)  
Belt Driven, Centrifugal  
79 gal/min (299 L)  
11535 BTU/min (202.7 kW)  
23 hp (17 kW)  
Heat Rejection to Coolant  
Fan Horsepower  
Inteligen Digital Genset Controller  
Thermostat  
188.6 °F (87 °C)  
Digital Controller Features  
Large graphic back-lit LCD display 128x64 pixel resolution  
Automatic and manual starting and stopping  
Phase sequence supervision  
Fuel System  
Recommended Fuel  
ASTM-D975-No.1 or No. 2-D  
6.0 ft. (1.8 m)  
Automatic shutdown/alarm function  
Fuel Pump Maximum Lift  
Filter Micron Size - 98% Efficiency  
Total Fuel Flow  
Input frequency 50-60 Hz  
2
Parameters adjustable via PC or iG keyboard  
186.1 gal./hr. (704.5 L/Hr.)  
Predefined and user definable configurations available.  
One configuration includes set of inputs/outputs and parameters  
Fuel Consumption  
Diesel Fuel @ % of Load  
gal/hr  
10.1  
18.1  
26.8  
37.7  
L/hr  
38.2  
Adjustable parameters for each configuration  
6 LED indicators  
25%  
50%  
68.5  
Push buttons for simple control  
4 programmable outputs (out of 20 functions selection)  
4 binary configuration inputs  
75%  
101.4  
142.7  
100%  
Lamp test during start up  
Real time clock  
Sealed membrane panel to IP65  
180 x 113 mm front panel mounted case  
Speed measurement from magnetic pickup  
Lubrication System  
Type  
Full Pressure System  
2 Spin-on, Full Flow  
12.2 gal. (46.0 L)  
Oil Filters  
Oil pressure, Coolant temperature, Battery voltage and Fuel level  
measurements  
Oil Pan Capacity  
Oil Capacity with Filters  
Oil Pressure at Rated Speed  
14.3 gal. (54.0 L)  
Running Hour Meter  
47 - 57 psi (324 - 393 kPa)  
All Generator metering, kVAr, kW, V1-V3, Hz, I1-I3, kWh, kVAh  
Generator under/over voltage alarm/shutdown  
Generator under/over frequency alarm/shutdown  
Over Current alarm/shutdown  
Exhaust System  
Exhaust Temperature at Rated kW  
(Dry Exhaust)  
Warm up and cooling functions  
o
980 F (527 C)  
o
Pre-lubrication function with timers  
Adjustable crank attempts  
Exhaust Flow at Rated kW  
Silencer Type  
4080 cfm (115.5 m3/min)  
Critical  
Data logging  
Maximum Allowable Backpressure  
Exhaust Outlet Size at hook-up  
41.1 in/wc (10.2 kPa)  
5.0 in. (127 mm)  
Remote communications (RS232/Modbus)  
EGC500DD Rev 2  
 
500kW Containerized  
Diesel Generator Set  
Optional Features and Accessories  
Generator Set  
Container  
Genset-to-Genset Paralleling Control System  
ISO Trailer Chassis (20 ft.)  
Base Load-to-Utility Paralleling Control System  
Custom Outlet Panels  
Double-wall Fuel Tank (600-gallon capacity)  
Fluid Containment  
Rotary Voltage Selector Switch  
(High Wye/Low Wye Voltages)  
Manual Fuel Valves (For Internal or External Fuel  
Supply)  
Auxiliary Oil Reservoir with Level Control (15-gallon)  
Centrifugal Oil Filter System  
Fueling Platform (Aluminum Step Construction  
with Hand Rail)  
Entrance Ladder (6-step, Aluminum Construction)  
Interior Lights (AC Work lights)  
Oil Pan Heater with Thermostat  
Alternator Strip Heater  
Custom Paint Colors (Artic White is Standard)  
AC Battery Charger with Shore Power Receptacle  
SPECIAL OPTIONS AVAILABLE UPON REQUEST  
20 ft. Container  
Weight and Dimensions  
A
B
C
D
E
96 in.  
(2,438 mm) (6,045 mm) (3,810 mm) (4,495 mm) (1,117 mm)  
238 in.  
150 in.  
177 in.  
44 in  
Weight (Wet)*  
22,500 lbs (10,206 kg)  
29,980 lbs (13,599 kg)  
Weight (Wet with trailer)*  
* Weight is approximate. Wet weight does not include fuel.  
Backfeed to a utility system can cause electrocution and/or property  
damage. Do not connect to any building’s electrical system except  
through an approved device. Specifications are subject to change  
without notice.  
Your MQ Power dealer is:  
MQ POWER  
POST OFFICE BOX 6254  
CARSON, CA 90749  
310-537-3700  
800-421-1244  
FAX: 310-632-2656  
© COPYRIGHT 2007, MQ POWER  
Rev. 2 (10-07) EGC500DD  
 

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